Briquetting Plant- Decreasing The Burden Of Industrial Waste

A remarkable technological advancement

Today environment has become a prime concern for people. For instance, people damage the environment by cutting trees or it is polluted by the poisonous chemicals and gas that are emitted by the industries. With everyone following the Go Green Mission, every industry is leaving no stone unturned in solving this serious issue.  Thanks to the technological advancements with the help of which amazing equipment has come up in the form of Briquetting Plant manufacturers. Ever since the initiation of such machines, environmental issues have become lighter. With the help of this remarkable technological invent, one can now enjoy the benefits of a machine to overcome industrial waste which was an issue as it was causing harm to the environment resulting in solemn problems such as global warming. As the output is huge and input is less, its demand is continually increasing.

How to create charcoal briquettes?

There is a growing demand for Bio Coal Briquettes and there are many who are opting to make and sell briquettes for a profit. Though making fuel briquettes can be a messy affair, it does have its plus points too such as generating environmental friendly fuel that is not at all expensive and is renewable. There are charcoal briquettes that are known to be much cleaner and smokeless than the lump charcoal. Briquettes are blocks of compressed coal dust, charcoal dust, wood chips, sawdust or biomass. It is extensively used as fuel in both boilers and stoves.

Charcoal as a substance does not have any plasticity and therefore it cannot be molded into any shape without the addition of a binding material. In order to turn charcoal dust into briquettes, it is important to first add an agglomerating material and then applying pressure to the combination for briquette to be formed. There are different ingredients that are used to make charcoal briquettes and these include:

Heat Fuel: Heat fuel is responsible for supplying energy and therefore the quality of briquette is determined by the percentage of heat fuel materials. About 90% heat fuel material is good for making briquettes that will undoubtedly give more fire. The different materials that can be used include wood charcoal, mineral carbon, charcoal fines, coal and biomass.

Accelerants: This materials used to create accelerants are chemical nitrates particularly sodium nitrate. It is best to avoid potassium nitrate and ammonium nitrate because they can tend to be dangerous. Nitrates are fuel energy and can tend to provide heat but it depends on what market one is targeting because this can be expensive and even sawdust can be used as an accelerant for a low-end market. In order to remove smoke from sawdust, it is a good idea to ferment it a bit by allowing it to be immersed in water for five days. Briquettes require accelerants so that it can burn faster.

White Ashes: Briquettes with white ash color symbolizes quality and these white ashes can only be noticed if briquettes possess sufficient amount of calcium carbonate, limestone or lime. Though these are not heat fuels they can reduce the burning rate so that the briquettes burn for a longer duration at low fire.

Briquette Binders: Charcoal lacks plasticity and charcoal dust can also not hold it into shape without a binder. Starch is supposed to be one of the best bidders especially cassava starch which is easily available and also very cheap. Alternately, corn starch, maize flour, wheat starch can also be used.

Press Release: Another ingredient that is important to use is sodium borate or borax, which is a chemical. This chemical is used when charcoal paste has to be pressed to create a block of briquette and the India Briquette Press then automatically releases from the press. This step should be followed only if a high-pressure briquette-making machine is being used.

Fillers: Fillers are a kind of substance that is added to briquettes to increase the weight, density and volume.

Carbonization of briquettes

It is now possible to make fuel briquettes that can be used at home for cooking. It is a known fact that fuel prices are soaring everyday and therefore to save on money, one can even now create fuel briquettes at home. It is possible for you not only to make fuel briquettes at home to serve the purpose of home cooking, but you can also sell the additional ones and make a reasonable income. Creating fuel briquettes at home also offers another advantage and that of producing Eco-friendly renewable source of energy. Also, one cannot forget that making briquettes is a kind of a sustainable business since most of the raw materials that are used are free. Biomass is undoubtedly a renewable source of energy and is also extremely environmental friendly. The increase for the demand of biomass has been on the rise considering the fuel costs are soaring, hence it is a good idea to create briquettes from biomass and use it as a source for fuel.

A briquette for stoves and boilers

A briquette is a chunk of compressed coal dust, charcoal dust, wood chips, sawdust or biomass and is extensively utilized in boilers and stoves. There are smokeless briquettes, which are created from pyrolysed or carbonized materials. Briquettes that are created from materials that are not carbonized tend to be smoky.

Understanding Carbonization

Carbonization is the process through organic substances is converted into carbon in the absence of oxygen and is a process similar to what is followed when lump charcoal is made. Pyrolysis means the thermal-chemical decomposition of organic material under immense pressure that starts from 200 C or can even rise above 450 C in the absence of oxygen. Carbonization is considered to be the extreme of pyrolysis that leaves carbon as the residue.

Making biomass briquettes without carbonization

You can also choose to make biomass briquettes where biomass does not need to undergo carbonization. In order to achieve this, it is important that the green raw materials of the biomass are partially decomposed for at least a minimum of one or two weeks. The material then has to be properly dried before it is completely crushed into extremely small pieces. These pieces have to be made into slurry by mixing water into it and then the mixture is pressed in the Industries Briquetting Machines 

Making briquettes from charcoal dust

Fuel briquettes can also be created through the mixing of charcoal dust with binder and then this mixture is added to the briquetting press where it gets compressed. It is not important to carbonize the charcoal dust because the lump charcoal has already been carbonized. There are charcoal fines in every bag of lump charcoals and these originated from breakages of charcoal during handling. From the complete lump charcoal that is generated, the average quantity of these fines range between 10 to 20%. These charcoal fines undoubtedly include a lot of charcoal dust and there are also big ones that can be further pulverized to create fine dust. It is possible to obtain these charcoal fines almost free of cost from different charcoal vendors.

How to use a simple homemade briquetting press?

It is possible to make a simple briquette press at home, which can then be used to press briquettes and use it as a renewable source of energy for cooking. There are many who even make a briquette press at home and the briquettes that are churned out from it are even sold to generate sufficient revenue. There are undoubtedly many advantages of using briquettes as an alternate source of energy because they are not only eco-friendly but can be prepared conveniently from the biomass that is available. There are many who are now opting to make briquettes at home so that they can also save money on the fuel costs. The process for making a briquette press at home is quite simple, but once that is done it is important to understand the mechanism of how it works. Here are the steps that explain on what exactly is the mechanism for how a briquetting press works:

1. An ejector, which is ideally a lose nut that is used to help the bolt attach firmly on the circular sheet of metal is inserted into the can in a manner that the bolt protrudes at the bottom of the can through the hole.

2. The second step is to insert this bolt that is protruding through the hole on the stand in a manner that the can along with the ejector rests on the timber stand.

3. Next, the briquette paste has to be put into the can, which has been set on the stands. One can even choose to use a separator that is made from disposable plastic to create two or three shorter briquettes at one time. With a razor one can cut disposable plastic glasses and turn them into separators.

4. Next a plunger is positioned on top of the paste, which is also a loose nut that helps in attaching the bolt firmly on the circular metal sheet. Once it is positioned on top of the paste, the attached bolt should face upwards.

5. Take a hammer and hit the plunger’s bolt a number of times until it can’t move any further, which means the briquette is fully compressed.

6. The next step is to remove the plunger and then also remove the cup that contains the pressed briquette. In order to push the briquette in an upward direction, it is important to press the bolt of the ejector.

7. Once the briquette is removed, it is important to allow them to dry out under the sun for three to four days. The time it takes to dry depends completely on the wind strength, humidity and atmospheric temperatures.

8. The complete process can be repeated till sufficient briquettes have been made.

Ideally a single person can easily make up to 6 briquettes per minute through this simple briquette press. This means that 360 briquettes can be made in an hour and about 2000 in six hours. 2000 briquettes equals to almost 45kg bags of charcoal and therefore this much briquette is more than sufficient to be used by a family of four for at least four months.

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Deciding to buy charcoal briquetting machine

There are different types of briquetting presses and one of them is BBQ charcoal Indian Manufacturer Of Briquetting Press. This is a kind of automatic machine that can convert powder into briquettes of different shapes as per the requirements of the customer. The exteriors of the machine are constructed out of stainless steel, which prevents any kind of hindrance in operating as well as in maintaining. Since it is extremely compact, it does take up little space and thereby makes it ideal to install it anywhere conveniently.

Most of BBQ charcoal briquetting machine also contain the functionality of soaking in dirt and offering low noise. This type of machine is extensively used to develop medicine, chemicals and charcoal powder. Since the machine is a self-motion machine, it can hence turn all kinds of powder to pieces that are squares as well as rounds.

Though this type of briquetting machine is extremely useful and serves a number of purposes, it is important to give it a thought before going ahead and purchasing one. Some of the factors that need to be considered include:
Purpose: It is also important to determine if this would fulfill the purpose and the main intentions behind purchasing one. This can be determined through the usage of this type of briquetting machine that can be used for creating BBQ charcoal briquette at home or even to fulfill commercial reasons.

Cost: This is one of the foremost concerns that come to mind because as it is with other products, one need to also give it a thought when it comes to buying briquetting machine. The cost of the product would determine if this type of briquetting machine would match your requirements perfectly because this would justify the costing.

Complete Knowledge: It is important to conduct a research and ensure thorough knowledge is gained about the workings of BBQ charcoal briquette machine. This is important in order to ensure successful working of the machine. Also, one needs to research sufficiently to find out the right kind of manufacturer to purchase a Briquetting Machine Uk.

These are just some of the factors that one can keep in mind while deciding to invest in a BBQ charcoal briquette machine that can be used at home as well as for certain commercial purposes too.

Making briquette press at home

It is possible to make a briquetting press at home because a simple briquetting press can be made from few materials and these materials are quite affordable. It is quite cheap and easy to prepare a simple briquette press and can be made by anyone who is keen on creating briquettes.

It is quite easy to make homemade briquetting press that can be of different designs and can also be constructed from a diverse range of building materials. There are some Manufacturers of Briquetting Press that are made from cheap materials while on the other hand there are commercial briquette presses that churn out thousands of briquettes per hour. These ones are undoubtedly meant for the commercial sector and it is important they are bought from reliable and reputable manufacturers. However, for those who are keen on making a simple briquette press at home will not at all find it expensive from any angle.

Guide to make briquette press at home

1. Procure a steel pipe with 1.5” diameter and cut a uniformed length of 6”.
2. The next step is to cut metal sheet with 1.6” in diameter so that it can be welded on one end of the steel pipe and once welded it would look like a can.

3. Cut two other pieces of metal sheet measuring 1.4” in diameter and these should be able to move through the pipe.

4. Purchase two bolts and nuts and weld the first nut and bolt at the center of one of the circular sheet. The second nut and bolt has to be welded at the center of the other metal sheet. The lose nut is meant to attach the bolt firmly on the circular sheet of metal.

5. Get the metal can that was made in step 2 and make a hole that will be wide enough for the nut of the bolt to pass through. Welding flame can be used to make the hole.

6. The next step is to make a stand out of timber. Cut one piece of timber measuring 3” x 3” by 9” long and another two pieces measuring 3” x 3” by 3” long. The two smaller pieces have to be fixed to the longer piece so that they can become the legs. 5” nails can be used to join the timbers. A hole needs to be drilled at the center of the longer piece of timber for the bolt to pass through it.

The process for making a simple briquette press is completed and now it can be used to make briquettes. This is one of the simplest ways of making a briquette press at home and can be done with materials that are extremely affordable to procure. When someone is making a briquette press at home a lot of welding has to be done and it is advisable to call someone to do the welding. It is important that once the briquette press has been made the various parts are joined in a manner so that they can aptly press the briquettes.